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Daily |
Project |
|
Date |
Description |
Hours |
Hours |
|
|
|
|
|
|
December
21, 2005 |
Picked up empennage kit! |
0.8 |
0.8 |
|
|
|
|
|
|
January
11-13, 2006 |
Inventory empennage kit |
7.0 |
7.8 |
|
|
|
|
|
|
March
11, 2006 |
Step 1 of Vertical Tail |
1.5 |
9.3 |
|
March
13, 2006 |
Step 2
of Vertical Tail |
2.0 |
11.3 |
|
March
14, 2006 |
Step 3
of Vertical Tail |
1.0 |
12.3 |
|
March
17, 2006 |
Making
progress, Step 4-6 of Vertical Tail |
3.5 |
15.8 |
|
March
19, 2006 |
Putting
together Vertical Tail for first time! |
4.0 |
19.8 |
|
March
22, 2006 |
Drilling
holes in Vertical Tail skin and BEGIN RUDDER |
4.0 |
23.8 |
|
March
23, 2006 |
Deburring
Vert Tail skin holes and more parts for Rudder |
6.0 |
29.8 |
|
March
25, 2006 |
More Rear Spar and inventorying
Wing Kit |
5.0 |
34.8 |
|
March 26, 2006 |
Final prepping Vertical Stabilizer parts prior to priming |
5.5 |
40.3 |
|
March 30, 2006 |
Mod to Vert Stab top rib, Rudder stiffeners & Horn |
5.0 |
45.3 |
|
|
|
|
|
|
April 1, 2006 |
1st Dimples & Alodine; First screwed up holes
|
10.8 |
56.1 |
|
April 2, 2006 |
Finsihed Wing Kit inventory; Rudder skin & trailing edge
|
10.0 |
66.1 |
|
April 4, 2006 |
Non productive work, but VERY needed!
|
zip! |
66.1 |
|
April 5, 2006 |
Dimpling remaining Vertical Stabilizer parts
|
1.3 |
67.4 |
|
April 7-8, 2006 |
Sun n Fun
|
zilch! |
67.4 |
|
April 11, 2006 |
Deburring & dimpling rudder parts
|
2.3 |
69.7 |
|
April 12, 2006 |
More rudder prep work
|
3.1 |
72.8 |
|
April 13, 2006 |
Dimpling rudder skins & countersinking trailing edge
|
2.8 |
75.6 |
|
April 14, 2006 |
Redoing bottom rudder rib half, & neighbors converge :-)
|
3.5
|
79.1 |
|
April 15, 2006 |
Alodining, and some frustrations
|
4.3 |
83.4 |
|
April 16, 2006 |
Rudder & vertical stabilizer priming done
|
1.5 |
84.9 |
|
April 17, 2006 |
First rivets squeezed :-)
|
0.9 |
85.8 |
|
April 18, 2006 |
Vertical stabilizer rear spar assembly complete
|
2.3 |
88.1 |
|
April 20, 2006 |
Begin assembling rudder
|
2.5 |
90.6 |
|
April 21, 2006 |
Rudder & vert stab ready to proseal; BEGIN HORIZ STAB.
|
3.5 |
94.1 |
|
April 22, 2006 |
Pro seal rudder trailing edge and vertical stabilizer conduit.
|
8.5 |
102.6 |
|
April 26, 2006 |
More horizontal stabilizer.
|
3.0 |
105.6 |
|
April 27, 2006 |
FIRST FLIGHT IN AN RV! Installing rudder spar.
|
6.8 |
112.4 |
|
April 28, 2006 |
Riveting rudder skin to spar, and put in counterbalance rib.
|
1.5 |
113.9 |
|
April 29, 2006 |
Horizontal stabilizer front spar rib & stringers
|
2.8 |
116.7 |
|
April 30, 2006 |
Misdrilling the horizontal stabilizer front spar cap (doh!)
|
1.3 |
118.0 |
|
|
|
|
|
|
May 2, 2006 |
Riveting rudder trailing edge (no wavies, no wavies, STOP!)
|
3.7 |
121.7 |
|
May 3, 2006 |
Confidence regained & rolling rudder leading edge (part 1)
|
4.6 |
126.3 |
|
May 4, 2006 |
More horizontal stabilizer front spar
|
3.7 |
130.0 |
|
May 5, 2006 |
Rolling rudder leading edge (part 2) & horiz stab inspar ribs
|
6.9 |
136.9 |
|
May 6, 2006 |
RUDDER COMPLETE! Horizontal stabilizer nose ribs
|
6.2 |
143.1 |
|
May 7, 2006 |
VERTICAL STABILIZER COMPLETE!
|
3.8 |
146.9 |
|
May 22, 2006 |
Horizontal stabilizer spars, doublers & caps prep work
|
1.6 |
148.5 |
|
May 23, 2006 |
Horizontal stabilizer spars, doublers & caps prep work
|
1.9 |
150.4 |
|
May 24, 2006 |
Horizontal stabilizer spars, doublers & caps prep work
|
2.9 |
153.3 |
|
May 26, 2006 |
Priming & deburring
|
7.0 |
160.3 |
|
May 27, 2006 |
Assembling the horizontal stabilizer spars
|
11.0 |
171.3 |
|
May 28, 2006 |
Prepping for the cradles
|
0.7 |
172.0 |
|
May 29, 2006 |
Horizontal stabilizer in the cradles for final drilling
|
11.4 |
183.4 |
|
|
|
|
|
|
June 3, 2006 |
Tearing down the horiz stab & countersinking
|
9.6 |
193.0 |
|
June 4, 2006 |
Dimpling and parts prep
|
3.7 |
196.7 |
|
June 5, 2006 |
More parts prep
|
1.3 |
198.0 |
|
June 8, 2006 |
Alodining & priming horiz stab ribs & skins
|
5.9 |
203.9 |
|
June 11, 2006 |
Begin final assy of horiz stab. BEGIN ELEVATORS
|
8.4 |
212.3 |
|
June 13, 2006 |
Horiz stab back in cradles. Spar riveted to nose ribs.
|
2.2 |
214.5 |
|
June 19, 2006 |
Riveted remaining inspar ribs to front spar. Began skin.
|
1.2 |
215.7 |
|
June 20, 2006 |
Riveting horiz stab skins to spar flanges.
|
3.4 |
219.1 |
|
June 22, 2006 |
Riveting complete lower left HS skin. More elevator ribs.
|
5.0 |
224.1 |
|
June 24, 2006 |
Riveting HS skins to ribs.
|
11.0 |
235.1 |
|
June 25, 2006 |
Elevator tip ribs. HORIZONTAL STABILIZER COMPLETE!
|
6.0 |
241.1 |
|
June 26, 2006 |
Elevator tip ribs final drilled.
|
0.8 |
241.9 |
|
June 27, 2006 |
Elevator shear clips.
|
0.5 |
242.4 |
|
June 29, 2006 |
Deburring elevator parts.
|
1.0 |
243.4 |
|
June 30, 2006 |
Final drilling elevator internals. Cleco skins on.
|
7.7 |
251.1 |
|
|
|
|
|
|
July 1, 2006 |
Final drill, disassemble & begin dimpling. Begin trim tabs.
|
10.0 |
261.1 |
|
July 3-5, 2006 |
Cont'd dimpling (cracking), debur elevator. More trim tabs.
|
13.6 |
274.7 |
|
July 6, 2006 |
Trim tab prep complete... ready for prime.
|
2.4 |
277.1 |
|
July 7, 2006 |
Received Rivethead brackets. Elevators ready for prime.
|
2.3 |
279.4 |
|
July 14, 2006 |
More brackets & cover plates. Alodine parts & prime prep.
|
7.8 |
287.2 |
|
July 15, 2006 |
Prime elevator parts. Begin assembly.
|
7.0 |
294.2 |
|
July 16, 2006 |
Riveted spar halves to skins. Lots of drilled out rivets!! |
6.8 |
301.0 |
|
July 17, 2006 |
Rear spar to elevator skin (1st use of RV-10 bucking bar)
|
1.8 |
302.8 |
|
July 18, 2006 |
Both skins on left elevator rear spar.
|
1.3 |
304.1 |
|
July 20, 2006 |
Fastened elev rib halves together & attaching front spar. |
1.3 |
305.4 |
|
July 21, 2006 |
Attached skins to front spar. Right elevator put on hold. |
1.1 |
306.5 |
|
July 22, 2006 |
Continued with left elevator. |
6.8 |
313.3 |
|
July 23, 2006 |
Start elevator trim tab hinge. |
0.8 |
314.1 |
|
July 25, 2006 |
Continued elevator trim tab hinge. |
0.6 |
314.7 |
|
July 27, 2006 |
Decided to put elevators On Hold. BEGIN TAILCONE! |
1.2 |
315.9 |
|
July 28, 2006 |
Received elev parts sooner than expected... back to work! |
4.8 |
320.7 |
|
July 29, 2006 |
F-1012 bulkheads & rudder cable angle. More elev rework. |
6.8 |
327.5 |
|
July 30, 2006 |
Right elevator almost up to same point as left. |
3.2 |
330.7 |
|
|
|
|
|
|
August 1, 2006 |
Both elevators ready to proseal. |
1.8 |
332.5 |
|
August 2, 2006 |
Proseal elevators & trim tabs. |
4.6 |
337.1 |
|
August 5, 2006 |
Match drilling tailcone rear blkhds & cut J-stiffeners. |
3.6 |
340.7 |
|
August 12, 2006 |
Deburring tailcone bulkheads. Match drilling HS bracket. |
5.2 |
345.9 |
|
August 13, 2006 |
Rivet elevator trailing edges. Debur tailcone bulkheads. |
6.8 |
352.7 |
|
August 14, 2006 |
Match drill remaining trim tab hinges. |
2.1 |
354.8 |
|
August 17, 2006 |
Attach trim tabs to elevators. |
1.8 |
356.6 |
|
August 18, 2006 |
Elevator odds & ends. |
1.8 |
358.4 |
|
August 19, 2006 |
Cutting lead counterbalance weights. |
2.2 |
360.6 |
|
August 20, 2006 |
Attach counter weights & start saw horse construction. |
1.6 |
362.2 |
|
August 21, 2006 |
Deburring bulkheads. |
1.5 |
363.7 |
|
August 27, 2006 |
Elev put On Hold. Begin tailcone preassembly. |
2.8 |
366.5 |
|
|
|
|
|
|
September 1, 2006 |
Began match drilling the tailcone stiffeners. |
0.5 |
367.0 |
|
September 4, 2006 |
Stiffeners & belcrank ribs. Found cracked bulkhead. |
3.2 |
370.2 |
|
September 5, 2006 |
Tailcone right side skin pre-assembly. |
1.9 |
372.1 |
|
September 6, 2006 |
Match drilled right side skin. |
3.0 |
375.1 |
|
September 7, 2006 |
Pre installed tailcone rear bulkheads. |
2.8 |
377.9 |
|
September 8, 2006 |
Tailcone left side skin, rudder stop brace, & misc. |
7.7 |
385.6 |
|
September 9-10, 2006 |
Finished up tailcone longerons. |
1.3 |
386.9 |
|
September 30, 2006 |
Drilled longerons & side skins; F-1006 bulkhead. |
11.5 |
398.4 |
|
|
|
|
|
|
October 2, 2006 |
Drilled lower tailcone skin. |
1.3 |
399.7 |
|
October 3, 2006 |
Top skins clecoed on tailcone. |
3.4 |
403.1 |
|
October 6, 2006 |
Tailcone top skins final drilled. |
2.4 |
405.5 |
|
October 7, 2006 |
Tailcone preassembly complete. Begin teardown. |
9.2 |
414.7 |
|
October 21, 2006 |
Disassembling & dimpling. |
3.1 |
417.8 |
|
October 23, 2006 |
Countersunk longerons |
2.0 |
419.8 |
|
October 26, 2006 |
Dimpled stiffeners. |
0.9 |
420.7 |
|
October 29, 2006 |
Marks in stiffeners. |
3.0 |
423.7 |
|
|
|
|
|
|
November 2, 2006 |
Cut right-side skin. Deburrrrrrrrrrr...
|
4.1 |
427.8 |
|
November 3, 2006 |
Debur and bellcrank assembly pre-assembled. |
1.4 |
429.2 |
|
November 6, 2006 |
Aaaaannnndddd... even more deburring... |
3.4 |
432.6 |
|
November 9, 2006 |
Debur, scuff & dimple top skin. |
2.0 |
434.6 |
|
November 10, 2006 |
Debur, scuff & dimple belly skin. |
1.3 |
435.9 |
|
November 11, 2006 |
Rudder cable fairings and debur, dimple & scuff side-skins. |
6.2 |
442.1 |
|
November 13, 2006 |
Redoing horizontal stabilizer attachment angle. |
0.9 |
443.0 |
|
November 15, 2006 |
Final tailcone parts prep for alodining. |
2.6 |
445.6 |
|
November 16, 2006 |
Begin alodining tailcone parts. |
1.1 |
446.7 |
|
November 17, 2006 |
1st Tech Counselor visit. More alodining |
6.4 |
453.1 |
|
November 18, 2006 |
Tailcone alodine & prime done. Begin riveting! |
5.0 |
458.1 |
|
November 19, 2006 |
F-1010 bulkhead crack repair. More tailcone riveting. |
3.7 |
461.8 |
|
November 20, 2006 |
Rudder stop brace clearance issue. More tailcone riveting. |
2.7 |
464.5 |
|
November 21, 2006 |
Back-riveting tailcone stiffeners to belly skin. |
2.7 |
467.2 |
|
November 25-30, '06 |
Back-riveting tailcone stiffeners to side skins. |
6.5 |
473.7 |
|
|
|
|
|
|
December 1, 2006 |
First use of swivel flush rivet set. |
1.1 |
474.8 |
|
December 3, 2006 |
Riveting bulkheads to side skins & belly skin. |
5.4 |
480.2 |
|
December 5, 2006 |
Finished riveting side skins to belly skin. |
1.6 |
481.8 |
|
December 7, 2006 |
Riveted bellcrank ribs in. |
0.6 |
482.4 |
|
December 14, 2006 |
Riveted in aft bottom skin, & prep for aft deck attachment. |
2.8 |
485.2 |
|
December 15, 2006 |
F-35 First Flight... VERY Cool! |
0.0 |
485.2 |
|
December 16, 2006 |
Attached aft deck.
|
2.4 |
487.6 |
|
December 25, 2006 |
Merry Christmas!
|
0.0 |
487.6 |
|
|
|
|
|
|
January 8, 2007 |
Installed aft deck hardware
|
1.0
|
488.6 |
|
January 9, 2007 |
Began riveting aft top skin on tailcone
|
1.5
|
490.1 |
|
January 10, 2007 |
Riveting aft top skin on tailcone. The tailcone 'bed'.
|
1.7
|
491.8 |
|
January 11, 2007 |
Installed pax harness hardware. TAILCONE COMPLETE.
|
2.3
|
494.1 |
|
January 19, 2007 |
START LEADING EDGES. Leading edge cradles.
|
2.0
|
496.1 |
|
January 20, 2007 |
Deburring leading edge ribs.
|
2.6
|
498.7 |
|
January 21, 2007 |
Debur, flute, spar cutouts, and cleco leading edge ribs.
|
7.0
|
505.7 |
|
January 24, 2007 |
Prepping elevator leading edges for closing.
|
0.5
|
506.2 |
|
January 26, 2007 |
Flange straightening tool. ELEVATORS COMPLETE.
|
8.6
|
514.8 |
|
January 27, 2007 |
Wing outboard leading edges pre-assembly complete.
|
5.5
|
520.3 |
|
January 31, 2007 |
Angle of Attack pre-install in wing leading edge.
|
1.3
|
521.6 |
|
|
|
|
|
|
February 3, 2007 |
Duckworks HID pre-install in wing leading edges.
|
9.9
|
531.5 |
|
February 4, 2007 |
Duckworks holes cut in leading edges.
|
3.7
|
535.2 |
|
February 6, 2007 |
Duckworks upper retaining bracket.
|
1.1
|
536.3 |
|
February 7, 2007 |
Duckworks lower retaining bracket.
|
1.3
|
537.6 |
|
February 10, 2007 |
Dimpled the splice strip screw holes.
|
1.1
|
538.7 |
|
February 11, 2007 |
Duckworks rib attachment holes & more deburring.
|
3.4
|
542.1 |
|
February 12, 2007 |
Deburring/dimpling leading edge stiffeners.
|
1.4
|
543.5 |
|
February 13, 2007 |
Tie down holes.
|
1.1
|
544.6 |
|
February 16, 2007 |
Deburring leading edge skins.
|
2.4
|
547.0 |
|
February 21, 2007 |
Tank ribs & Cut leading edge access panels.
|
6.8
|
553.8 |
|
February 23, 2007 |
Deburring tank ribs & stiffeners cut.
|
12.6
|
566.4 |
|
February 24, 2007 |
Deburring tank ribs.
|
1.8
|
568.2 |
|
February 25, 2007 |
Finished deburring tank ribs & alodined leading edge parts.
|
6.4
|
574.6 |
|
February 27, 2007 |
Finished dimpling leading edge skins.
|
2.5
|
577.1 |
|
|
|
|
|
|
March 4, 2007 |
SportAir workshop. Leading Edge priming.
|
0.8
|
577.9 |
|
March 5, 2007 |
Painted landing light parts & began riveting Leading Edges.
|
1.6
|
579.5 |
|
March 6, 2007 |
More leading edge riveting. Access plate doublers.
|
1.9
|
581.4 |
|
March 7, 2007 |
Leading edge skin riveting.
|
5.0
|
586.4 |
|
March 8, 2007 |
More leading edge skin riveting. Access plate doublers.
|
3.0
|
589.4 |
|
March 11, 2007 |
Finished leading edge skin riveting.
|
1.8
|
591.2 |
|
March 13, 2007 |
Access plate 'adjusting'.
|
0.8
|
592.0 |
|
March 15, 2007 |
Cutting the landing light leading edge lenses.
|
2.5
|
594.5 |
|
March 17, 2007 |
Instl landing lights. Leading edges COMPLETE (mostly)
|
2.2
|
596.7 |
|
March 18, 2007 |
Fluting pliers and tank attachment zees.
|
7.1
|
603.8 |
|
March 20, 2007 |
Fuel tank deburring & pre-assembly.
|
5.1
|
608.9 |
|
March 21, 2007 |
More tank preassembly.
|
3.1
|
612.0 |
|
March 22, 2007 |
Final drilling the tanks.
|
2.6
|
614.6 |
|
March 23, 2007 |
Countersinking the tank skin to baffle holes.
|
1.7
|
616.3 |
|
March 24, 2007 |
Pre assembling tank caps, more match drilling/deburring. |
5.1 |
621.4 |
|
March 27, 2007 |
Fuel return fittings. |
0.8 |
622.2 |
|
March 29, 2007 |
Dimpling tank stiffeners & locating fuel return fitting. |
1.9 |
624.1 |
|
March 30,2007 |
Fuel return fitting anti-rotation plate. |
0.6 |
624.7 |
|
|
|
|
|
|
April 1, 2007 |
More tank match drilling. |
0.8 |
625.5 |
|
April 4, 2007 |
Testing the AE Fuel Guardians. |
0.5 |
626.0 |
|
April 6, 2007 |
Baffle box for Fuel Guardian Sensors. |
2.1 |
628.1 |
|
April 7, 2007 |
Dimpling more tank ribs. Figuring out the shims. |
1.9 |
630.0 |
|
April 10, 2007 |
Countersinking tank zees & deburring last ribs. |
2.0 |
632.0 |
|
April 13, 2007 |
Deburring/dimpling tanks. BEGIN AILERONS
|
2.7 |
634.7 |
|
April 14, 2007 |
How to set up the DRDT-2 Dimpler.
|
0.0 |
634.7 |
|
April 18, 2007 |
Finished dimpling tanks.
|
2.8 |
637.5 |
|
April 20, 2007 |
Prepping for alodining the fuel tanks.
|
1.2 |
638.7 |
|
April 22, 2007 |
Alodining the fuel tanks.
|
3.6 |
642.3 |
|
|
|
|
|
|
May 11, 2007 |
Priming, and begin riveting the fuel tanks.
|
3.7 |
646.0 |
|
May 12, 2007 |
Filling tooling holes on tank ribs.
|
1.3 |
647.3 |
|
May 15, 2007 |
More fuel tank end rib prosealing.
|
2.8 |
650.1 |
|
May 16, 2007 |
Finishing end rib prosealing. Baffle box prosealing.
|
1.1 |
651.2 |
|
May 18, 2007 |
FIRST RV-10 RIDE! Debbie Dewey's RV-10.
|
0.0 |
651.2 |
|
May 20, 2007 |
Home repairs.
|
0.0 |
651.2 |
|
May 26, 2007 |
More aileron part deburring.
|
2.4 |
653.6 |
|
May 31, 2007 |
A little more aileron deburring.
|
1.4 |
655.0 |
|
|
|
|
|
|
June 1, 2007 |
Re-alodined the fuel tank skins.
|
1.8 |
656.8 |
|
June 4, 2007 |
First drillings of the ailerons.
|
1.8 |
658.6 |
|
June 5, 2007 |
Broken drill bit drilling the aileron counterbalance :-(
|
1.2 |
659.8 |
|
June 7, 2007 |
Prosealing the fuel tank stiffeners, drain flanges, and more.
|
2.2 |
662.0 |
|
June 9, 2007 |
Riveting the fuel tank stiffeners, drain flanges, and more.
|
6.9 |
668.9 |
|
June 10, 2007 |
Riveting the remaining tank stiffeners, and sealing them up.
|
3.3 |
672.2 |
|
June 16, 2007 |
Prosealing ribs, J-stiffeners, & fuel cap flange in lt tank.
|
2.8 |
675.0 |
|
June 18, 2007 |
Riveting left fuel tank ribs.
|
7.4 |
682.4 |
|
June 19, 2007 |
Riveting left fuel tank J-stiffener.
|
1.7 |
684.1 |
|
|
|
|
|
|
July 1, 2007 |
Fabricated fuel vent lines.
|
0.7 |
684.8 |
|
July 2, 2007 |
Installing left fuel vent line, tank attach brkt & inbd rib aft.
|
4.8 |
689.6 |
|
July 21, 2007 |
Capacitive fuel senders, vent line fitting & aileron stiffeners.
|
5.8 |
695.4 |
|
July 26, 2007 |
Joe & Monie visit from Germany!
|
0.0 |
695.4 |
|
July 31, 2007 |
Testing & bending the capacitive fuel senders - left tank.
|
1.8 |
697.2 |
|
|
|
|
|
|
August 1, 2007 |
Pre-install sender testing and fuel return bracket - left tank.
|
1.3 |
698.5 |
|
August 4, 2007 |
Sealing remaining items in left tank prior to closing.
|
2.1 |
700.6 |
|
|
|
|
|
|
