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Hours Today: 1.3 Project Total: 647.3



(18-5 step 2):  And so starts the process of prosealing the tanks… First on the agenda is to soak all of the attaching hardware in MEK to clean 'em up.

The are numerous ideas on how best to apply proseal.  We're going to try the ziploc bag technique.  We tried using popsicle sticks with the trailing edges a while back… weren't real impressed with that and still managed to make a mess.  So this time after mixing up our black "pookie" we scooped it into a ziploc, sealed it up, and cut a tiny triangle off the corner... instant pookie dispenser!

All of the ribs have a couple of tooling holes in them.  These holes in the end ribs need to be plugged (to keep the fuel in the tank… makes sense eh!).  The plans mention fashioning some small plates and gluing them over these holes.  However, its quite common to fill them with AD6 rivets since they fit the holes just about perfectly!  So, out came the squeezer, and the appropriate dies.  Now, as far as yokes for the squeezer go, all we have are a 4" no hole yoke, and a 3" longeron yoke.  So, we used the longeron yoke.  I had to cut the AD6 rivets down to a workable length since they were pretty long.  I cut them so they were the standard 1.5xDiameter, but after trying to squeeze a few, I decided this was not needed.  These rivets are not structural, and it turns out the squeezer, even at 110psi, was having trouble setting these things... I could only squeeze a little, readjust, squeeze a bit more, readjust one more time, and then squeeze one last time.  Once I was on this last squeeze it really looked as if my yoke was bending :O  So anyway, after not really liking the way things were going and since it was getting late, I decided to stop after only doing 6.

Once I was done squeezing the rivets I came back and encapsulated the shop head of each of them with proseal to help ensure a leak-free seal.



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