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Hours Today: 1.9 Project Total: 624.1



(18-4 step 8):  Angela deburred all the stiffener holes and then dimpled them.

(18-5 step 4):  After that she deburred and dimpled the shims.  Once again the large screw holes showed signs of cracking, so we filed those out.
I spent a little time figuring out the exact location of the fuel return fittings on the outboard rib.  There are many thoughts on whether these should be placed high or low, and we decided to go high... the idea being that the pressure is lower resulting in less back pressure in our return line (again, assuming we use it).  The counter argument is that as fuel is consumed and the level in the tank drops, the fuel coming out of the fitting has farther to fall creating bubbles and 'froth', which you don't want to introduce in your fuel supply line.  Since we're putting this in the outboard bay of the tank, all the bubbles have time to dissipate before they get anywhere near the fuel pickup located in the most inboard bay.  Now, having said that, here's the location we chose... Pretty much the highest point in the tank... the upper rear of the outboard rib (the left tank is in the cradle nose down in the pic)

Here's a shot from the inside.  The only thing we had to worry about with the location we chose was the fuel cap.  We don't really want the fuel returning to the tank constantly pouring into the side of the cap so we tried to squeeze it between the cap and the baffle.  Once located, the hole was drilled for the fitting.  Next the anti-rotation bracket was located on the exterior of the rib, and the two rivet holes match drilled into the rib.



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