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Hours Today: 1.9 Project Total: 150.4



(8-4 step 1):  Tonight I set out to surface prep all the horizontal stabilizer spars, doublers & spar caps in preparation for primer.  For the rudder & vertical stabilizer we alumipreped & then alodined all of the pieces prior to priming forgetting that they were alclad.  Remembering it now the plan is to only prime the alclad parts, so I get to sand them all, trying to be careful not to remove the thin alclad layer.  I started off with one of the stringers... once it was done I realized I didn't need to do it since none of the holes have been predrilled yet (that comes later... doh!)


(8-2 step 4):  I went back to the plans to figure out just exactly what pieces I needed to do.  Here are the two spar doublers, and the spar caps, along with the flange bearing after they've been scuffed up.  The top stringer hasn't been touched yet and is included as reference... but after seeing the pic it doesn't make a really good reference!  I'll have to get another one tomorrow.

(8-5 step 8):  And this is where I'll be leaving off for the night.  These spars have a lot of surface to be cleaned up!  For the vertical stabilizer I scuffed the skins by hand, and wasn't real impressed with the results.  The primer seemed to fragile and actually chipped off in some places.  This time I decided to take a little more aggresive approach by using either a scotchbright wheel or a roloc disc on a drill.  It seems to work a bit better, although it also seemed like it took a long time.  I guess comparing it to going through the whole alumiprep/alodine process it isn't all that bad.  I'll finish this spar up tomorrow night.



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