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Hours Today: 4.6 Project Total: 126.3



Angela heard back from Van's on her front spar incident... no harm, no foul... we'll just have bigger rivets to buck in the skin!  Kinda what we figured, but now we know we don't have to pay for a new front spar and cap (and most importantly shipping!  That thing is 11 feet long!!)
Here is a pic of some tools a coworker of Angela's let us borrow for a while.  She was excited to show them to me (have I mentioned I love that woman!)

(8-5 step 2):  Its amazing what uncertainty can do to you!  Once Angela was reassured that we were good to go on the horizontal stabilizer front spar she srung back to life with enthusiasm!  Here she's final drilling the web holes into the cap (what she originally intended to do Sunday)  Once drilled, they came apart and everything needed to be deburred.  She then repeated the process for the spar cap that rests in the opposite flange... a lot of seamingly fragile pieces that will all be combined together to form a pretty stout structural member!
(7-11 step 2):  Today my plan after work was to get the leading edge of the rudder rolled.  I went by Lowe's and picked up a 5' long 1-1/4" pipe as suggested in the plans.  I used this and some crappy duct tape to roll the upper portion of the leading edge.  Either my duct tape was old, or just plain bad!  It left gum all over everything!  In the picture you can see the upper portion of the leading edge has already been rolled.  I put the "slight bend" in Van's mentions after the roll... this proved to be somewhat difficult, so I decided to try it before the roll this time, so that's what I'm doing to the middle section here.  I'll roll it later.



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